Fabrication

Certified welders, using:

  • Shielded Metal Arc Welding (SMAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Gas Metal Arc Welding (GMAW)
  • Submerged Arc Welding (SAW)
  • Burn Table Capacity: 10'x'30'

  • Burn Capacity: 10

  • Sawing Capacity: 13

  • Rolling Capacity: 1/4

Sawyer Fabrication Services

You want a metal fabrication partner that can handle every facet of your job from beginning to end. The people at Sawyer have the experience, expertise, and industrious spirit to meet any job requirement. Our custom metal and steel fabrication abilities are second to none due to our culture of hard working creativity coupled with our skilled capabilities.

Our staff at Sawyer includes a certified weld inspector and nine expert welders with more than 200 years of combined experience who can weld to meet ASME and AWS D1 code requirements. The proven techniques used by these skilled craftsmen produce consistent, reliable results from the simplest fabrication jobs to large heavy weld projects constructed and completed to customer supplied designs and requirements.

Our shop is officially certified by the American Society of Mechanical Engineers (ASME) and the National Board Inspection Code (NBIC) with R Stamp and U Stamp certifications. These certifications declare that we are capable of meeting ASME and NBIC standards for the fabrication, repair, and alteration of boilers, pressure vessels, and other pressure retaining items.

Our shop is equipped with large welding bays using SMAW, GTAW, GMAW, FCAW and SAW welding processes capable of meeting all medium and heavy weld fabrication needs. Our high-performance plasma system features a 10’X30’ cutting table with HD plasma capabilities to pierce up to 1 ½” plate and 6” plate with oxy fuel. This exceptionally large cutting area reduces welds and seams and produces a superior finished product.

Most of our projects are fabricated from various grades of carbon steel, although our welders are experienced with other metals such as stainless steel, Cor-Ten steel, aluminum and specialty alloy steels.

From a single part to several pieces using your material or ours, look no further than Sawyer Manufacturing.

GENERAL CAPABILITIES

  • Custom
  • Large Industrial Fabrications
  • Skids
  • Complex Systems
  • Heavy
  • Structural
  • Industrial
  • 15 Ton Lifting Capacity
  • 54,000 sq. ft. manufacturing facility
  • 34 acres laydown yard

FABRICATION METHOD

  • Cutting
  • Forming
  • Pressed
  • Rolling
  • Sawing
  • Welding
  • Assembly
  • Bending
  • Machining - CNC Machining

ADDITIONAL SERVICES

  • CORE CAPABILITIES
  • Machining
  • Assembly
  • Paint and Grit Blasting
  • SECONDARY SERVICES
  • Drafting and Engineering
  • Packaging and Marketing
  • Sourcing
  • International Exporting

ARC/RESISTANCE WELDING PROCESSES

  • Metal Inert Gas (MIG)
  • Tungsten Inert Gas (TIG)
  • Automatic Track (Seam)
  • Automatic Straight Line
  • Gas Tungsten Gas Metal Arc Welding (GMAW)
  • Shielded Metal Arc Welding (SMAW)
  • Flux Core Arc Welding (FCAW)
  • Cladding
  • Overlay
  • Spray
  • Stud

FABRICATION EQUIPMENT

  • Miller Welding Machines
  • Plasma Cutting Table
  • 10 Ton Overhead Cranes
  • 100 Ton Vertical Press
  • Band Saw

PRODUCTION VOLUME

  • Prototype
  • Small runs - Medium runs

MATERIALS

  • Steel - all carbon and alloy steels
  • Stainless Steel
  • Aluminum
  • Bronze
  • Copper Nickel Alloys
  • Silver
  • Cast Iron

LEAD TIMES

  • 5 days to 12 weeks depending on size

OXYGEN GAS WELDING

  • Air Acetylene Welding
  • Oxyacetylene Welding
  • Oxygen/Propane Welding

MATERIAL SIZES

  • Thickness: Thin gauge to 12 in.
  • Maximum Weight: up to 30,000 lbs.
  • Tolerance: Per print

RESISTANCE WELDING

  • Projection Welding

Finishes

  • Galvanized
  •  
  •  
    Operator Stand
    Burner
    Skid
  •  
  • Project Description
    Platform for Operation of Pipe Bending Machine
    Raw Gas CRG Burner
    Control System Skid 13' x 30'
  • Metal Fabrication Capabilities / Applied Processes
    • Saw
    • Fit
    • Weld: Flux-Core
    • Saw
    • Fit
    • Weld: TIG, MIG, Flux-Core, ASME Code
    • Drill
    • Machine
    • Saw
    • Fit-up
    • Weld: Flux-Core, D1.1 Code
  • Equipment / Skills Used to Manufacture Part
    • Certified Weld
    • Certified Weld
    • Certified Weld
  • Outside Vendors Used
      • Various Fitting Manufacturers
      • Overall Part Dimensions
        • 60" x 36" x 36"
        • 180" x 54" x 54"
        • 15'6" x 32'
      • Material Used
        • 1018 Steel
        • A36
        • 105N
        • A106B
        • 316SS
        • INCONEL
        • Steel I Beam
        • A36 Plate
      • Testing / Inspection Performed
        • Visual
        • Dimensional
        • Hydro
        • Visual
        • Dye Penetrant
        • Dimensional
        • Visual
        • Dimensional
      • Industry for Use
        • Pipeline Construction
        • Natural Gas
        • Pipeline Operation
      • Turnaround Time
        • 1 Week
        • 4-6 Weeks
        • 3-5 Weeks